Article 10 – Connections To Extend or Repair A Fixture or Home Run Cable

A quick, inexpensive yet durable method for making an outdoor wiring connection.

The Problem – Fixture Cable Needs to Be Longer

So you are using the hub method of wiring and not all of the fixtures in the design you are installing have lead cables long enough to reach the intended hub location. So, one or more fixture lead cables will not reach the intended hub location. You could extend the Home Run (HR) cable and add another hub location. But what if it is a fixture that is rain gutter mounted to illuminate a dormer, second story gable or attractive chimney and the fixture cable only reaches to somewhere in the middle of the downspout? I’ll describe a method of creating a robust (electrically, physically and hermetically) connection in this article.

A quick and inexpensive way to make a solid electrical connection is to use a corrosion resistant non-insulated “Butt Splice”. These connectors that allow the 2 ends of the connecting wires to “butt” up against each other are also known as “Barrel Connectors” or “Butt Crimps”. The insulated version for hobbyists and technicians doing repairs in protected areas are very common. When performing a connection that will be in the earth or exposed to water it is important that the connection be corrosion resistant, well protected from moisture and not easily separated if the cable gets snagged whilst someone is working nearby.

A Brass Butt Crimp Type Connector With a Tin Coating for Corrosion Resistance

The description I am provided is detailed and a bit lengthy but the actual process is quite quick for someone who has made a few of these simple connections. You may jump to the video at the end of the article if you want a quick visual summary.

What will I need?

The tools you will need are a wire stripper, proper crimper and a heat gun. (A separate post will be made for Tools use for low voltage lighting)

Examples of 2 Types of Crimpers – Note the One on the Right is
Favored as it Accepts Two Sizes of Crimps

The supplies you will need are the proper size butt crimps, proper size double layer heat shrink and UV resistant nylon wire ties.

The marked and unmarked wires are separated and the ends stripped of insulation in preparation for connecting. Only strip enough to allow the wire ends to reach the mid point wire stop in the butt crimp.

Slide the shrink tubing over one end of each of the wires. If you forget to do this, you will have extra practice stripping and crimping. 🙂

Carefully slide the butt crimp over one stripped wire and crimp the connector with the crimper center between the mid point wire stop and the end of the butt crimp. Repeat this for the connecting wire.

The butt crimps are available in different sizes to accommodate various ranges of wire sizes. The same for the heat shrink tubing. In this example the wire is 16 AWG No-Ox Low Voltage Landscape Lighting wire and the splice is an Ideal #14-#16 size. The heat shrink tubing is a 3/16″ ID size.

Slide the shrink tubing over the crimped connection and center with the butt crimp. Using a heat gun begin heating the shrink tubing starting at one end and working towards the opposite. Provide heat around all sides of the shrink tubing. There is an adapter for many heat guns that distributes the heat around the wire more uniformly than an open ended one like I use. (I’ll add details about this in the Tools post that is forthcoming)

More on Connections

In a separate post I will cover other types of connections such as connecting to an existing hub circuit and making a repair to a damaged cable.

Alternative ways to connect two wires together. (Forthcoming)

Some of the Tools of the trade.

Article 9 – Hub Connections In Low Voltage Landscape Lighting

Make the Connections

I feel the best way to assure a solid and durable electrical connection is to solder the connection. The most efficient way to do this is to use a solder pot. Trust me, I have tried other methods such as a micro torch and a high output soldering gun. They are SLOW and cause minor degradation of the insulation. Once the connection is soldered it is covered with a dielectric grease filled, direct burial wire nut. The wire nut does not serve to hold the conductors together, that is done by the solder. But, it prevents the conductors from creating a short circuit by directly touching another conductor or contacting a conducting surface. Plus, the dielectric grease seals the end of the wire to prevent wicking of moisture into the stranded wire causing a slow degradation of the conductors.

Here’s the steps I follow. They may be confusing but the pictures and short video may prove helpful.

If the HR cable is looped at this point, cut it at the loop to create two ends. Separate the 2 wires of all cables (HRs and fixture) to about 10″. Strip the ends of all the MARKED wires back 1-1/4″. Place a wire tie snuggly around this bundle of wires. Repeat the stripping and bundling for the UNMARKED wires. Focusing on one bundle at a time, carefully align the insulation ends of each wire in the bundle. Once these are aligned, carefully and firmly twist the conductors together. Snug the wire tie to help limit movement of the prepared bundle. I place a length of stretchy electrical tape snuggly around the bundle at less than 1″ from the ends. The tape acts like a sticky rubber band to hold the stripped ends in alignment and prevents the twisted conductors from unraveling. Repeat this for the second bundle. Additionally, you may place a standard, indoor type of wire nut on each twisted group to temporarily hold the conductors together.

Showing how separated marked and unmarked wires are bundled in preparation to soldering the connections.
Marked and Unmarked Wires are Separated and
Bundled in Preparation for Soldering
Two HR Cables and Four Fixture Cables in This
Prepared (for testing and soldering) Bundle

This process is repeated for each location of a hub. Once all hub location wiring connections are prepared, the system may be tested by connecting the HR(s) to the transformer and applying power. Once all the fixtures are verified to be functioning, the power may be removed and the connections soldered.

Soldering is a very quick process once the solder pot is up to temperature. I recommend preheating the solder pot for 30 minutes before you are ready to begin soldering. Cold, windy weather conditions will require even longer preheat times.

The soldering process is simple but respect for the fact the metal is molten (very hot) is very important. Wearing safety glasses and gloves is recommended. Different types of solder may be used. The most common is 60/40 lead/tin (60% lead & 40% tin) so understanding the importance of using heated lead in a ventilated area is important. Even more important is to not allow the lead to get in your mouth. Sounds like a strange thing to say but lead on your hands can find it’s way into your mouth if you grab a sandwich after handling lead without washing your hands, for instance. Flux is also a material you want to keep out of your body along with the fumes it generates when heated. So use sensible practices and read up on these two materials.

The flux is applied to the ends of the bundled conductors about half the size of a BB by dipping the conductors into the flux. With the solder pot very close to the bundle, insert the fluxed conductor bundle straight down into the center of the molten solder up to the insulation but not touching the insulation. As the conductors reach temperature you will notice that the solder intimately contacts the conductors and begins to wick up the strands. The video below demonstrates this process.

By cutting into a soldered connection it is visible how solid this connection actually is.

Dissected Soldered Hub Connection

If a system is expected to be expanded at a later date a 12 – 18″ length of HR cable may be soldered into the bundle and capped for later use.

The hub method reduces the number of connections to the HR cable which saves installation time and soldering at the connections greatly improves reliability of the wiring system.

More on Connections

In a separate post I will cover other types of connections such as extending a fixture cable, connecting to an existing hub circuit and making a repair to a damaged cable. (Forthcoming)

Article 8 – Installation of Low Voltage LED Landscape Lighting – It’s Not That Difficult Boys & Girls

Installing a PVC Sleeve Under a Walkway to Allow Passing of a
Home Run Cable to Another Garden Bed

First things first. This guide is not, in any way to be an interpretation or substitute for rules that govern any geographical locations specific requirements related to low voltage lighting. The intent is to help one be efficient at installing robust low voltage lighting systems.

A Couple Points on Terminology

I tend to use the terms cable and wire interchangeably. A wire is technically a single conductor item and a cable is a multiconductor item. Please be aware of this. I also call a fixture with a light source in it a fixture when technically the fixture is what holds or contains the light source (technically an illuminant, but who says that!) and the fixture with a light source (illuminant) installed is a luminaire. In my defense, who rotates only their tires?

Each Project has Similar Steps

Prepare the Components

Place the Fixtures

Pull the Cables

Make the Field (hub) Connections

Mount and Connect the Transformer

Test the System

Solder the Connections

Cover the Cables

Fine Tune the Light

Prepare the Components

There are several steps that may be completed BEFORE you even get to the job site. This will save you precious time in the outside world. This is extra important if you are working in the late fall and winter when daylight is less abundant.

Here are preparation tasks to consider: populate the directional fixtures with the light sources then label them to match your lighting design document (more on this in a separate topic), gather up and wire tie your “extra” wire near each fixture (I typically leave 2-3′ for extra wire at each fixture for future repairs or relocation), charge and set any programable controls such as digital time clocks, check that you have all your consumables (such as wire label, wire nuts, wire ties, hardware, etc.) on hand for the job.

Place the Fixtures

The first item to get out of the way is to place the fixtures where they will be mounted. This is NOT installing them, but getting them where they will be installed. If you have an assistant, they may follow you and start mounting the fixtures where they will reside. I typically place the fixture with the mount resting EXACTLY where I want to be. This way my assistant knows precisely where to mount the fixture. You may use flags as well. Flags will allow you to pre-mark the location before the install day simply by putting the fixture number on the flag. Hardscape mounted fixture locations may be marked using tape. Tree light fixtures and gutter mounted fixture locations can be pointed out using a laser pointer.

Pull the Cable

Since I predominately use the “hub” or “spider splice” method of wiring (more on this in a “connections” topic) I pull the fixture cables (typically a 25′ lead) from a group of no more than 6 fixtures within a 40′ diameter area to a central, convenient location. This will be where my home run (HR) cable (from the transformer) will connect to this group of fixtures. I create a gentle “knot” with these (up to 6) fixture cables so that they do not get separated or pulled from the hub location.

Home Run Route From a Backyard Through a Crawlspace to the Front Yard

I repeat this process for all the fixtures. When done, I have identified where my HR cables will connect to each group of fixtures. If a hub location will have a pass through HR cable (power continues on to another hub) I limit the number of fixtures connected to that hub to 5. More than that and the bundle becomes too large to allow the installation of a wire nut.

With the spool of home cable (HR) (typically 12 AWG, 2 conductor, Low Voltage, Underground Feeder) placed at the transformer location (mounted so that it can rotate, there are several methods) I label the cable about 10″ from the end with a wire marking label. I then proceed to pull the HR roughly along the path that I would like the wire to be buried. Typically I will follow the foundation of a home or other hardscape edging. The goal is to intersect each of the hub locations. This usually requires the HR to loop out into a planting bed from the hardscape edge to make this intersection. Leave at least 18″ of extra HR at each hub location.

Make the Connections

This is the critical part in satisfying the physical requirements of the electric current. You will want to make robust and reliable connections at the HUB that will survive the aggressive environment they will be in. The hub method of wire is the fasted method to install a lighting system and it results in a very low number of connection points.

This section deserves much detail so it is covered fully in the Connections post

Mount and Connect the Transformer

This is a straight forward process. The location is determined by where there is available electrical power from a GFCI protected outlet, a location that is not going to cause an eyesore and is close to the area where the fixtures will be mounted. This could be inside or out. Common indoor area are garages, crawlspaces and utility rooms. However, the most common location is outside on the end or back side of a home. Transformers should NOT be mounted directly against vinyl siding as they can get warm enough to melt the siding in certain applications. The bottom of the transformer should be 12″ or more above the ground surface.

Most professional grade transformers will have at least one top and bottom mounting screws. A simple method to mounting the unit is to locate and install the top screw, hang the transformer by the top screw, plumb the transformer, mark the location of the bottom screw and install the bottom screw.

I will say that there are times when I locate the transformer and then remove it and lay it on it’s back to make the wiring connections. I find that this gives better access and a better view of the low voltage terminal blocks.

Out of Eden Employees Working a
Project in Maryville, TN

If you are using conduit to guide the low voltage from the soil to the cavity of the transformer, don’t forget to route the HRs through the conduit and fittings in the appropriate order before making the connections.

For consistency, I always connect the marked wires to the common side. This assures that I never inadvertently connect two wires from a single HR to a common (or 12 volt side). This of course results in no voltage on that HR. Teaching your mentees this method helps assure you have less troubleshooting to do.

In most cases I connect all the unmarked wires in the cable to the 12 volt terminal of the transformer when using LED light sources. The light sources I use have a typical operating range of 8 – 25 volts but the nominal voltage is 12 volts. Early on I used the 15 volt terminal but found that I was experiencing more light source failures than expected. I expect that by running at a higher voltage the system was less voltage surge resistant. Of course, having 12 volts at the transformer terminal does not equate to 12 volts at the light source. Voltage drop in the cabling will cause some loss. Since the current in an LED system is very low, the voltage drop is very little. If you have a long, heavily loaded HR I recommend checking the voltage at a light source socket. If it is close to or below the bottom of the voltage range specification for the light sources being used.

Test the System

Now that all your fixture and transformer connections are made, it is time to light the candles! Plug in the transformer and turn on all the circuit protectors in the transformer. All the connected light sources should come on. Verify this by examining each fixture. If it is still light out you may need a mirrored surface to verify pathlights. I use my cell phone and walk by each fixture and hold the phone facing up and look at the reflected image to verify the light source is on. The front facing camera works as well.

The last part of the system to be installed is the control. More on controls in a separate section. I generally leave this out until the system functionality has been verified.

Soldering the Connections

Once all the fixtures are verified the connections may be made permanent by soldering them. This process is covered in detail in the Connections post.

Cover the Cables

Now that the system is verified the cabling may be buried and/or covered. The enclosures for the hub connections (like Spider Splices) may be put in place. The NEC has been requiring a burial depth of 6″ for low voltage underground feeder cabling. If you are working with an assistant this time consuming step may be taking place in part while the connections are being made and the system tested.

Fine Tune the Light

Once the sun begins to dim, it is time to fine tune the system you have just created. Fine tuning can be enhanced by having a second person who stands back a distance and provides feedback while you are adjusting. The view is different when at a distance than when kneeling near a fixture. But, even at the fixture you can see if light being wasted or not. Wasted light is light that is not reflecting off a desirable surface, object or just going into outer space. Architectural lighting seems to be the fussiest about getting the focus or aim just right. Remembering from lighting design 101, one wants to create a continuous path for the eye to follow and to have no glare and no black holes. If the lighting design was developed correctly this should be achievable with careful adjustment of the fixture aim and at most a change in light source beam angle or lumen output. Fixture adjustments should be locked once the aim is established.

New Construction Architectural Lighting Kingsport, TN

Article 7 – Fixture Mounting Techniques

So you have completed your lighting design and decided on a fixture family to install your design. Now, you need to place the fixtures where the light sources will provide the effects you are wanting to achieve.

The type of fixture you use will determine that actual mount you use. Many of the MR-11, MR-16 type fixtures and many of the common path/area lights use mounts that are interchangeable. This is includes some PAR-36 type fixtures as well.

One of the most common mechanical connections to fixture mounts is via a 1/2″ pipe thread. Most of these require rotating the fixture and wiring to install/remove a fixture from a mount.

More advanced connections use a clamping screw that does not require the fixture to be rotated in or out of the mount. These clamp type connections often have a slot to allow the fixture wire to slide in/out. This allows an installed fixture to be quickly removed from the mount without needing to disconnect (aka cut) the wire to remove it.

I am going to let the pictures and captions tell most of the story.

Mounts for Above Soil Fixture Placement

Metal Stakes

These slip-in metal stakes are very strong and do not turn brittle in cold weather.

Plastic Stakes

These plastic stakes are all screw-in type. The one on the left is for heavy and/or tall fixtures.

Mounts for Hard Surface Fixture Placement

Surface Mounts

These mounts are used when fixtures are to be mounted to a hard surface. They are commonly used when mounting to wood, stone and concrete.

Some examples of Surface Mounts in use:

Vertical Surface Mounted

Surface mount with 1/2″ pipe thread connection. Brass coupling and threaded nipple added to move fixture further from surface.

Horizontal Surface Mounted

Surface mount with slip connection mounted on natural stone.

New Orleans Surface Mount

Path/area light fixture with short stem mounted to concrete coping of entry steps. Note: Coping was drilled to allow wiring to pass down into the wall.

Sub-Surface Mounting

Fixtures are mounted below a surface in areas where they may create a hazard if they were mounted on the surface, where they may be damaged by equipment (such as turf maintenance equipment) or where they do not want to be seen.

Well Light With Incandescent Light Source

A plastic “well” can house a gimbal that accepts various light sources such as MR-16 and PAR36 types. Shown here with a PAR36 halogen incandescent light source.

Well lights can be open (as above) or covered. Covers vary depending on the purpose. If the well light is to be protected from leaves and litter then a glass cover may be installed. If it is to be protected from traffic (foot or otherwise) then a suitable metal grate may be installed.

Well Light With Grate

Metal grates (such as this one) are durable enough to be driven over by passenger cars and light trucks.

Specialty Mounts

Some of the more common “special” mounts are gutter mounts and tree mounts. Gutter mounts attach inside a rain gutter. This allows a fixture to be aimed at architectural features that may not be properly illuminate from the ground. The rain gutter serves to hide and channel the wiring. Fixtures used for this purpose are chosen to be light and small.

The better tree mounts are designed with protection of the tree in mind. The use of stainless steel for mounting hardware reduces the possibility of causing diseases to the tree. Keeping an air gap between the tree bark and the mount helps prevent rotting due to trapped moisture.

Tree mounts require periodic maintenance. Typically every 1 – 3 years the mounting studs need to be backed out to maintain the air gap and prevent the tree from growing around the fixture mount.

Specialty Mounts

Clockwise from 9 o’clock: Gutter mount-threaded, tree light mount with stainless steel studs-slip, threaded to slip adapter.

Tree Lights Mounted

Tree lights, mounted.

Problems with tree light installations from lack of maintenance.

Pinched Wire

Short circuit caused by power wire getting pinched due to tree growth.

Buried Fixture Mount

Tree swallowing fixture mount due to surface mounting and lack of maintenance.

A Break From The Boredom – Lightning!

Like most design that is driven by fundamentals, lighting design can become a little dry. I don’t mean that learning and implementing fundamentals will not lead to very rewarding results, I mean the learning can become dry. You know that old saying, “all work and no play makes Jack a dull boy”?

I feel it is time to break away and discuss lightning and the effects it can have on low voltage LED lighting systems. Lightning can release monstrous levels of electrical energy into the atmosphere. One does not need to be at the point where the energy is released to the earth from clouds to be affected by it. The energy is so great that the effected area may be quite large. The current can follow water pipes and wiring then cause damage along the way. Some lightning has been known to travel more than 25 miles in the atmosphere before touching down to earth!*

I have included a video of a close up encounter with a lighting strike that helps one grasp the incredible power of this common earthly phenomenon. A lightning strike creates a level of heat 5 TIMES HOTTER than the surface of the sun!

Check out the links below the video if you want to dig deeper into this incredible show of force.

Striking a Tall Evergreen

A Deeper Dive Into Lightning From Pecos Hank 

*(An informative article from NOAA about lightning)

It is not possible to fully protect an LED low voltage lighting system from any and all lightning strikes. You can add levels of “insurance” to help reduce the cost of repairing a stricken system. If a direct strike to a system occurs, it may damage the wiring and the transformer. I have seen the insulation melted to the point where the conductors were exposed and to where the conductors were touching each other within the cable due to melted internal insulation. I’ve seen transformers with jagged holes in the top of the stainless steel enclosure were the energy existed. I’ve seen transformers with covers that had been thrown away from the transformer many feet, yet still operable.

Most manufactures of LED lighting systems do not cover damage from acts of God such as lightning strikes. So, you want to minimize the cost to get a system up and running or carry a low deductible on your (or client’s) homeowners policy. If you have an extensive system and live in a lightning prone location (or have installed such a system for a client living in such an area) an insurance policy is your best um, insurance.

Having lightning rods installed may be beneficial for protection of more than your lighting system.  Lightning rod systems provide a predetermined “path of least resistance” around objects such as structures and tall trees. Even so, the resulting magnetic pulse may induce unintended voltage in low voltage lighting system wiring.

There a few things you can do when selecting components for a system. Here are some that I am aware of:

Use fixtures the have replaceable LED light sources.

A fixture that has a fully integrated LED light source will require replacement of the entire fixture in order to corrected a damaged LED light source situation. This will likely require cutting of wires and re-aiming the fixture after dark. Fixtures with replaceable LED light sources typically require only a screwdriver to replace a light source. If one is careful not to move the fixture, re-aiming will not be required.

Use Lightning Arrestors For Low Voltage Systems

These devices evolved out of the irrigation system industry as a method to add a level of lightning protection for the low voltage zone valving. These are small devices (about the size of a half pack of LifeSaver candies) that are placed at intervals along the home-run wire runs. These may be direct buried in the ground with the wire. I prefer to install them in the “hub” of a wiring system where they can be inspected after a lightning strike and replaced easily.

Surge Guard

Lightning Arrestor Low Voltage Lighting

Avoid Tree Mounted Lights In Lightning Sensitive Areas

The pleasant lighting effect called “moonlighting” is generally achieved by mounting special low-glare fixtures in larger trees on properties. This should be reconsidered if the property has a history of lightning strikes. At the very least use fixtures with easily replaced LED light sources and install lightning arrestors to help lessen damage from indirect strikes.

NOTHING can prevent damage from a direct strike.

An Unknown Strike

This past summer an outdoor lighting customer came home to non-functioning electronic equipment and certain low voltage outdoor LED lighting fixtures. It was thought to be a power surge from a lightning strike but no physical damage had been reported in the neighborhood. Several days later the homeowner noticed a spot on the ceiling in their bedroom. Further investigation showed where the lightning had landed. It had hit the roof of their home directly over the bedroom. The mark on the ceiling was actually the tip of a splintered rafter sticking through the sheet-rock! Their roof had an elongated hole in it and rafters had been splintered. Fortunately, the weather was dry and no water damage resulted. I can’t imagine how loud the sound was. Had it occurred while they were sleeping … !

Article 6 – Directional Fixtures – Breaking it Down

Yes, those light sources (or light source criteria)  you have selected need a place to reside! So, fixtures must be selected to meet certain criteria. I find this is one of the easier parts of the lighting design process.

Why? Mainly because much of the “elimination” is easy. I use the word “elimination” because it reminds me of those “elimination” guides use for identifying things such as trees. You may know the ones … “If the branching is opposite, then it is likely to be only a Dogwood, Ash or Maple … ” So, all those other thousands of trees have been eliminated as possibilities.

Now, how do we use this concept with fixtures?

It is rather easy because there are certain criteria that are non-negotiable. Here are the two most important ones that come to mind quickly:

– Will the fixture hold the desired light source? I will  discuss this criteria in this article.

– Will the fixture mount to the surface where the light source needs to be positioned? This is an article in itself so I will discuss it in the next article.

Here are some other criteria that come into consideration in certain circumstances. These aspects of fixture selection will be discussed in an additional article. There are some interesting ideas to consider when we get into these details. And it is the details that make the difference between a good lighting system and an exceptional lighting system.

  • Will the fixture allow the light source to be oriented at the correct angle?
  • Does the fixture have adequate glare control for the intended mounting position?
  • Is the fixture weight a concern?
  • Will the fixture be vulnerable to damage from maintenance or other activities?
  • Is budget an inhibitor to choosing the ideal fixture?

What are my options?

In a nut shell … there is a flood of options! So lets start by separating fixtures into 3 broad categories integrated LED, semi-integrated LED and drop-in module type.

Integrated LED

These fixtures have LED lights sources that may or may not allow field changeable light output (lumens) and/or beam angle. If they do not allow adjustments in the field then the fixture needs to be purchased with the correct lumen/beam angle needed for the plan. Ones that allow adjustments in lumens and beam angle (typically altered by changing out the optics) must offer the correct (or close substitute) optics for the intended effect. On some fixtures lumen level is adjustable in the field via a setting on the fixture of using a remote control or other method of adjustment.

Example: Cast Craftsman Series Spot Light Fixture

Integrated

In the example fixture the lumen level and beam angle are specified when purchasing the fixture. The top section of the fixture is removed and replaced in order to alter the light output or to repair a damaged light source.

Semi-Integrated

Semi-Integrated means (at least to me) that the fixture is designed specifically for an LED light source AND the light source is replaceable. These fixtures may allow the lumen level and beam angle to be altered in the field. This is done by changing out the light source or (more conveniently) by changing the optics and settings on the light source.

Example: Cast Classic Series LED Bullet

Semi Integrated

In this example fixture the LED light source is a removable module that is retained by 2 screws and is thermally bonded to the fixture via thermal paste. Much like a heat sink is thermally bonded to a processor in a computer. This Terralux module has field changeable optics and 2 levels of field select-able lumen output.

Drop-In Module Type

These fixtures can typically accept LED light sources that have been engineered to closely meet ANSI dimensional standards for incandescent light sources. So, fixtures designed to accept incandescent light sources will most often accept these ANSI standard LED light sources. This type of fixture offers the most options in light source selection. In addition to lumen level and beam angle there are options for color temperature, color, expected life span, color changeable (in both Bluetooth and WiFi communications protocol), internal astronomic time clocks and very wide, low voltage ranges in AC and DC.

One detractor is the fact that heat management is a concern. Since the light source typically only comes into contact with the face of the fixture (glass lens) the bulk of the heat is transmitted into the fixture cavity (air space) and must move from the air to the body of the fixture. Built in thermal protection has become a feature of the higher quality LED light sources. This is a good thing since heat is what “wears” an LED chip out and causes it to lose intensity and/or alter it’s color temperature.

Example: Cast Classic Series MR-16 Bullet

Drop In Type

This fixture was originally designed to hold an MR-16 Halogen incandescent light source. Early high output MR-16 LED light sources were much longer than a standard MR-16 and would not fit this type of fixture. Advances in LED chip technology, thermal management and materials selection now allows drop in modules that can generate over 700 lumens with a life span of 50,000 hours and an operating voltage range of 8 – 25 volts.

Article 5 – The “How” In Choosing Light Sources – Part 2

Light Source Brightness

A little refresher will help this article provide more meaning. We have established the “Why” and the “What” of our lighting project and have raised our awareness as to the importance of “How” wide the beam spread will be for the different elements of our lighting “scene” that we are creating. We now use that information to help us choose a brightness level for each one of our light sources.

Remember that our “scene” is to provide a “visual path” for the viewer that will have zero glare and no “black holes”. In addition to these 2 BIG goals, we also want to provide even illumination with the intentional application of more or less intensity in selected parts of the scene. Higher intensity will draw more attention, less has the opposite effect.

So, how to chose …

There are several factors to consider when choosing a brightness level for each element.  Remember, we are working with reflected light. That is what the viewer will see. It is the reflectance of a surface that determines how much of the projected light from the light source is reflected back to the viewer.

Here are some major factors to consider:

  • Color – Of course, lighter colors will reflect more light than darker colors. The color of the light in relation to the color of the surface has an effect as well. Warm white light has more red, cool white has more blue.
  • Texture – The smoother the texture, the less shadowing of the surface. The coarser the surface, the more shadowing of the surface. So, a coarser texture will appear darker because of more and larger shadows. This attribute is pronounced when grazing is the lighting technique used.

Considerations specific to plant material:

  • Coarse textured plants require higher brightness levels than fine textured plants. Magnolias will require more light than say, a Hemlock tree.
  • Size – it seems to be obvious that large plants will require more light to illuminate. Illuminating plant material will be covered in more detail in a later post.

 

Okay, now what?

Now you need to make some decisions. Remember that your decisions are going to be limited to the light sources you have available to you. To keep it simple, think of brightness as “Xtra” low, low, medium, high and “Xtra” high. This is 5 levels of brightness with no number attached. Numbers can add confusion at this point so let’s keep it simple for now and add numbers later. These relative terms will help you focus on the scene you want to create and focus on the technical part, later.

Helpful Brightness Abbreviation List

  • Extra Low – XL
  • Low – L
  • Medium – M
  • High – H
  • Extra High – XH

Decide where you want to draw attention in your scene. Maybe it is an entryway, a particular part of or element in a garden or an architectural feature of a structure. What areas may you want to play down or draw less attention to? Possibly a blank wall, an area that has some exposed utilities or a secondary entrance?

So, with your baseline sketch in hand, walk the project and make your notes on both beam angle and brightness for each element or part of an element you are illuminating.

Example (using beam angle and brightness abbreviations):

Fixture X: Beam Angle, Brightness

Fixture 1: M, M (Medium Beam Angle, Medium Brightness)

Fixture 2: XN, XB (Extra Narrow Beam Angle, Extra Brightness)

Fixture 3: W, Medium (Wide Beam Angle, Medium Brightness)

Beam_Angle_Lumens_Walk_Through

It is important to keep in mind that you are taking information about the intent of the project (the “Why”) and what information about the site (your walk-through, images, etc.) and beginning to narrow down your options for light sources.

No, you are not done yet!  The information you have gathered from the site walk through will form the framework of your lighting design and the plan on how to achieve it. There are other factors that will come into play as you make your final choices for the light source components of your lighting system.

Here are some of them:

Budget

Light Source Availability (stock)

Fixture Selection/Light Source Limitations

Ambient Light Level

 

How will this effect you?

OK, you have 5 different beam angles and lumen level selections in your notes. But, you find that the light source and/or fixture selection is going to limit you to 3 different lumen levels and 4 options on beam angle. What do you do?!

You make more decisions.

Once you have installed several systems and critiqued your design and component selection (and other decisions you made related to the light sources, fixtures and placement) the process will become easier. You will be able to bypass some of the steps and directly note what light source you will be using, what fixture you will be using and where it will be placed. Fortunately the learning curve is short and your lighting style will quickly develop.

Here are a few suggestions on making these decisions on light sources:

  • More often than not you will find that “less is more” when it comes to lumen level. So don’t be too concerned if you wanted an “Xtra” Bright, “Xtra” Wide light source but only Bright, “Xtra” Wide is available in the line you are considering. The exception is if the area of concern is to be highlighted.
  • If the overall design is effected by this design element requirement then you may need to add another fixture. Let’s say you have a gable end of a home that is 2 stories high, 18′ wide and has stone work that you want to be highlighted (extra brightness)  when viewed at night. But, you are not going to get the lumen level (brightness) you desire by installing two fixtures, one at each end of the gable wall. So, you can add a third fixture in the center. This will allow you to overlap the three light beams and “add” more light.
  • If the design allows, narrow the beam angle to increase the brightness. While this does not change the overall lumen output of the light source, it does concentrate the overall available light (lumens) onto a smaller area. Thus increasing  the brightness (typically measured in candela) within this narrower beam.
  • If the design allows, widen the beam angle to decrease the brightness.
  • Use filters or lenses. Many fixtures allow room to add a filter or lens that can alter the beam intensity and/or beam angle. Most widen and soften such as optical spread or frosted lens filters. This is should be another blog topic but keep this in mind. Email me if you need info on this topic before a blog post is created.

 

Hopefully you have recognized that this article is mainly related to the use of “directional” light sources. Path-way lights typically have limited options on lumen output and the beam spread. But, there are some tweaks that may be made to alter the light output of a typically path-light. Sounds like another blog topic. What do you think?

Article 4 – The “How” In Choosing Light Sources – Part 1

Now most would think that the light fixture would be chosen first for each element of a lighting project. Well, very early on I realized that I was actually approaching this the wrong way. The priority SHOULD be on identifying the correct light source THEN finding a suitable fixture to hold the light source.

OK, so you may say that one needs an up-light fixture for all the lights on an architectural lighting project that you are working on. Well, yes that may be accurate. BUT, there is a very wide selection of up-light fixtures that are configured to accommodate light sources that provide specific light patterns.

Here are a couple examples to help enforce the point I am making:

Cast Lighting – CID140

With this fixture one can have a very narrow beam, a very wide beam or a rectangular (actually oblong) beam shape. And the intensity may be adjusted at 20 different levels. And it’s price reflects that it is loaded with features that make it flexible.

 

Cast Lighting – CIWL6

This specialty fixture has a very diffused light with no “hot spot” and a very wide and fairly high pattern of light distribution. The overall brightness level (lumens) ranges from low to medium.

 

Cast Lighting – CBL5CB

Sold as an empty shell, this fixture has no light source installed from the factory. One must select the light source desired and purchase it separately.

So don’t get hung up on a particular fixture. By starting with the light source requirement FIRST, you are able to focus your attention on the IDEAL light source for each element.  Of course, reality will come into play at some point and you will be required to make some compromises based on several factors such as budget, availability and others. That is OK, because your target was the IDEAL light source. In most all cases a light source close to the target is acceptable. And only you will know it was not your target choice.

 

OK, now that I have worn that idea out, let’s consider light sources. Here are a few baseline assumptions about the light sources: they will be LED, they will be low voltage (12 volts A/C nominal), they will be Warm White (~2600 – ~3200 Kelvin) and rated for outdoor use.

I chose beam angle first. Yes, not brightness (lumen level). Why? Because for a given wattage (or more accurately, lumen level) the effective brightness can vary depending on beam angle.  Let’s dig into beam angle a bit so that the terminology used is meaningful.

Useful Terminology

Lumen Output – Total visible light output of a light source. This is typically measured by putting the light source (or complete fixture) in a special sphere that measures ALL the light emitted from the light source no matter what direction the light is traveling.

Center Beam Brightness – Yep, you guessed it, the brightness of the light beam at it’s center. The unit of measure for this is typically candela. One candela is approximately the brightness of one wax candle.

Beam Angle – This is determined from knowing the brightness at the center of the beam and finding the point where the brightness degrades to 50% of the center. Example: In a specific light source the Center Beam Brightness is 500 lux, going outward from the center to a point where the brightness equals 250 lux would mark the edge of the beam angle. If the angle measures 30° from the center of the beam to the 50% brightness point the Beam Angle would be 60°. That is, 30° each side of the beam center for a total 60%.

Field Angle – This is determined from knowing the brightness at the center of the beam and finding the point where the brightness degrades to 10% of the Center Beam Brightness.

I find it very useful to note that BEAM ANGLE is NOT how far out from the center that there will be noticeable light. The light will typically extend well beyond this point, albeit with degraded but potentially useful brightness.

Notepad Sketch of Beam and Field Angle

Beam Angles Notepad Scan.png

 

I find a rough analogy between choosing the width of a paint brush to choosing the width of the beam. Yes, you could chose a wide brush and slather paint over every surface of a structure but, there would be lot’s of wasted paint in areas where you did not want paint. It is similar with light … why waste light? Why not target putting the light where you want it? Do you really want your customers paying for light (electricity) that is illuminating the sky?

Another important point is that you may need to send light a rather long distance to get it from the light source location to an element of your lighting design. So, a narrow beam angle may be necessary in order to have the brightness required at a given distance.

So, how to choose …

The two major factors to consider is the SIZE of the element to be illuminated and the DISTANCE to the element. It really is THAT simple. Now, you can study photometric charts to the nth degree and get information on how bright a light beam will be at a certain distance from the source but, in real life you are somewhat limited to what is available. I am not saying these charts are not useful. On the contrary, they are valuable in comparing the relative brightness of different light sources at a given distance. Especially if you are new to lighting or a lighting product is new to you.

So, to make it easy to get started think in terms of extra narrow, narrow, medium, wide and extra wide beams. As you do your walk-through of the property with your baseline sketch in hand, make notes of where you would like to place a light source, what direction it will be aimed and how wide the beam will need to be. Also note if a beam should ideally be “Xtra” narrow or “Xtra” wide to get the effect you desire.

Helpful Beam Angle Abbreviation Chart

  • Extra Narrow – XN
  • Narrow – N
  • Medium – M
  • Wide – W
  • Extra Wide – XW

Remember that your major lighting design targets are no “Black Holes” and “Zero Glare”. You are targeting even light coverage without shining lights into windows or placing light sources where they cannot easily be shielded to prevent glare. And you may have one area that you would like to give extra visual attention to and thus need to provide a higher level of brightness.

Guidelines

Here are some examples that will help in understanding how different beam angles may be applied.

Narrow – Corners of tall buildings,  mature trees’ trunk lighting, large leaf evergreen trees, accents (such as artwork, boulders, waterfalls),  columnar tree forms, areas between windows, flags on tall poles, cupolas, weather vanes, columns, objects at great distances

Medium – Corners of buildings, branches of mature trees, small trees, fine needled evergreen trees, gable peaks, wide waterfalls, area lighting, large boulders, wall lighting

Wide – Wall washing, wide and low branched trees, area lighting, background lighting

 

The next post will be information on selecting the lumen level (brightness) of a light source.

 

Disclosure: We are a distributor for Cast Lighting and a dealer for Brilliance LED products along with other lighting equipment suppliers. Since we are familiar with these products we use them as examples in our articles. In addition, Cast Lighting uses independent labs for lighting performance data related to their products. So one can find highly detailed, real world data on the light output of their products which makes for very good examples in my articles. Here is a sample of a test report from a 36° – 250 lumen directional light source.

 

 

Article 3 – The “What” of The Lighting Plan

This is the part of the process that requires you to make decisions on what your visualized design will look like once completed. This includes the considerations you have made about aesthetics, safety and security.

Now, I can normally do this with some notes on a sketch of the project area and a visual image in my mind.  An easy way to create a sketch is to use any of several sources of satellite images of the project area to get a feel for how the property is configured.  Such objects as the structures, walkways and driveways are of interest. The “drive-by” feature of modern, online mapping sites is an incredibly useful tool! Many items such as materials and colors of construction can be garnered from this tool.

So, using this information as a guide, create a simple sketch of the area of interest. I call this my baseline sketch. I find that making copies and using them for marking up with notes (and later with the lighting system components) is a time saver.

base-drawing

Baseline Sketch

Using a copy of the Baseline Sketch as a note pad, I do a walk-through of the project. Now, with the intended “Why” of the project in mind, I look for opportunities to reinforce the goals of the project. This includes not only “what” will be illuminated but “how”. The “how” will be detailed in later posts as this is the part of the process that involves component selection. And there are lots of options for components.

In my sample project (Jon Smith) the customer is looking for architectural lighting (aesthetic) . So, my focus during the walk-through will be mainly that. I say mainly because if a glaring safety or security issue can be solved with lighting, it becomes part of the tentative plan. If possible, the safety and security issue is solved by the clever application of the architectural lighting. The pros are really good at solving functional issues with elegant solutions!

walk-through-notes

Mark Up Of Baseline After Walk-Through

The Nitty Gritty

So, Mr. Smith is looking to show off his home’s architecture after dark. This is the big “What” of this particular project. This is “What” the lighting system will be doing. Now, as I do the walk through (with a preliminary peek from the mapping software in mind) I look at what features of the home are important to be illuminated so that the architecture is noticeable after dark.

architecture

Mr. Smith’s Lovely Home

This home has gables facing the street, timber frame accents on entryway gables, columns at the front porch, dry stack stone work on full gable ends and a distinctive object of art mounted on the garage wall (near the obnoxious, glaring spot light).

So here is the list of  the “What” items to be illuminated:

  • The 2 gables with timber frame accents
  • The columns at the front porch
  • The dry stack full gable ends with emphasis on the one closest to the walkway, street and viewers
  • The distinctive artwork

With my list of items to focus on, I will begin the process of “How” I will achieve illuminating these items while also creating a “scene” from the street. This scene will provide a “visual path” for the viewer’s eye to follow.

Article 2 – The “Why” of The Lighting Plan

It may seem like a straight forward process of starting to put marks on paper and create a custom Lighting Design. The work actually starts before pencil hits paper. It is important to first establish the goals of the lighting design or plan. Is the lighting strictly for aesthetics or are there “trouble spots” that need extra attention? This is the time to understand the “Why” of the lighting project.

Aesthetics

It is not always the idea of having a home beautifully illuminated that is the motivation to add outdoor lighting. While this is the most common reason, there are others. Even if the goal is purely for aesthetic reasons, other reasons should be part of the consideration when penciling a plan. And the goals when creating professional outdoor lighting applies for all types of “whys”.

Safety

Many properties (especially here in East Tennessee) have elevation changes that require  steps, stairs or ramps to navigate the property.  Having lighting in these areas is paramount for making it safer to walk around after dark. Controlling glare can be a challenge as lights on higher steps may have light sources that are visible when walking up the steps. Glare is a no-no as it is blinding. Steps and stairs and glare are a bad combination. So part of your plan will be to eliminate glare or at least that should be your goal.

The following are examples of trouble spots that are dangerous even in daylight. So addressing these with conscientiously apply lighting is the humane thing to do. One of the worst situations is a single step in a dark area. This is a major fall hazard from either direction. This is normally done to correct poor planning in matching up the elevations of hardscape elements like decks, patios, walkways. Another situation is when too-tall risers and uneven riser spacing is used.

Where materials change along a pathway requires some thought.  A path that diverges may have a different material for a secondary route. Like paving stones branching off to crushed rock. If the secondary path is one that will be used after dark (like getting to your garden shed) then the material change may want to be highlight.

Security

One of my pet peeves is seeing a home that uses large flood lights as “security” lights. I’ll be the first to say that having some light is better than no light. BUT, if the light creates deep shadows then it is creating good hiding spots for sneaky people. AND if the light is shining in YOUR eyes you will not be able to see past the glare of the lights.

 

Nighttime glare

Annoying and Dangerous Glare

The BIG goals of Professional Outdoor Lighting are to have zero glare and no “black holes” (you will get tired of me stating this).  This is how you create effective, comfortable lighting that does not blind you or leave you guessing what is hiding in a shadow. This is very difficult to achieve with “security” lights aimed directly at you.

So, designing for security reasons requires the same careful attention to not creating glare as designing for aesthetics and safety.  An additional consideration would be to illuminate areas that could be pathways or hideouts for those sneaky people that are up to no good. Don’t place fixtures where the light from them would blind you, your neighbors or authorities. Don’t place fixtures that create deep shadows that could be hiding spots.